ROADSTER MODELS
REVISION 04C / UNDERBODY LIFT STUDY

The car above.
The lift below.

A complete upper body. Four recessed lift rotors underneath.
One fixed layout for road and hover development.

STAGE 01 · PACKAGING DESIGN · PHYSICAL LIFT TESTING NEXT

Revision 04C concept: white car with intact white body panels, black-trim intakes, rear view and underside view showing four downward lift outlets.
AI styling study — not a prototype or manufacturing drawing. Four underbody lift outlets in both modes. Use the dimensioned layout below for placement; rendered ducts and clearances are illustrative.
REV 04C / FOLLOW THE DESIGN

One body.
A clear air path.

Scroll through the concept. All views describe the same proposed architecture.

01 / THE BODY

Keep the silhouette.

The white hood, doors and upper rear deck stay intact. Air enters through openings in the black bumper and side-skirt trim.

Rev04C styling board: intact white body, black-trim inlets and underbody outlets
02 / BENEATH THE FLOOR

Locate the lift.

Four fixed rotor modules are recessed under the car, two at the front and two at the rear. No external arms unfold. This graphic is a layout schematic, not manufacturing CAD.

FRONTFOUR FIXED OUTLETS · LAYOUT SCHEMATIC
03 / THE AIR PATH

In through the trim.
Out through the floor.

Internal ducts turn the incoming air towards the lift rotors. Exhaust points downwards. The moving arrows illustrate direction only: flow rate, pressure loss and installed thrust remain unmeasured.

BLACK-TRIM INTAKEINTACT UPPER BODYROTORDOWNWARDEXHAUSTPRINCIPLE ONLY · NOT MEASURED AIRFLOW / CFD

CONCEPT VISUALIZATION · NO VERIFIED HOVER · NOT A FLOW SIMULATION

REVISION 04C / ONE CURRENT ARCHITECTURE

Under the floor.
Inside the body.

Four fixed lift modules are recessed into the underbody. Air enters through grilles confined to the black lower front bumper, rear bumper and side skirts, turns through internal ducts and exits downwards. White hood, doors, fenders and upper rear deck remain uninterrupted.

The top-opening and white-side-panel intake renderings were rejected. The earlier external-arm design is archived. Only the underbody configuration with black-trim intakes is the current study. Front and rear trim openings are intakes, not horizontal lift exhausts.

Closed upper shell

The nose, canopy and rear deck have no exposed lift rotors. All visible inlet openings stay within black lower trim. Do not cut vents into white body panels.

Service from below

Recessed modules need removable service panels, rotor retention, protected wiring and guarded outlets. A drawn grille is not proof of finger protection or debris resistance.

Uninterrupted air path

The battery, frame and wheel hardware must stay out of the inlet plenums and exhausts. Inlet free area, duct geometry and vertical motor clearance remain unresolved in CAD. Front/rear inlets must feed separate plenums above the lift rotors, isolated from hot downward exhaust.

GEOMETRY / PRELIMINARY ENVELOPES

The proposed layout.

Dimensioned underbody plan and black-trim-inlet-to-bottom-outlet airflow section
Deterministic 2D envelope diagram. No 3D collision, load, airflow or manufacturing acceptance.

Body envelope

450 × 250 × 140 mm target. Compared with the prior 450 × 210 × 115 mm study, width increases 40 mm and height 25 mm. Actual packaging is not closed.

Lift modules

Four 90 mm rotor disks in 100 mm outer envelopes. Centers: x = ±145 mm, y = ±52 mm, measured from body center. Only 4 mm remains between same-row outer envelopes; structure and tolerances need review.

Ground clearance

30 mm at the lowest fixed outlet guard is a study target, not a safe clearance rating. Check compression, surface debris, exhaust recirculation and takeoff behavior.

Download current layout inputs
MODE SEQUENCE

Same structure.
Different motor states.

Ground

Wheel drive and steering. Lift rotors stopped during normal driving. The four underside outlets remain in place.

Preflight

Stop the vehicle, neutralize ground drive and check the lift system. Rotors start only after arming checks; they do not appear or unfold.

Hover target

All four underside rotors provide lift through downward exhaust. Wheel drive and any future rear boost stay disabled. 60 seconds remains a test objective.

There are no external arm-lock sensors in this architecture. Ground/flight output separation and controlled fault handling remain requirements, but the old arm-lock implementation is not accepted as the new safety design. An airborne fault must not automatically cut all lift.

FEASIBILITY / REOPENED

Smaller rotors.
A harder lift problem.

Less disk area

Four 90 mm disks total about 0.02545 m², approximately 34.6% of four 153.07 mm disks. For equal thrust, smaller open rotors require more ideal induced power.

Less roll leverage

The proposed lateral moment arm is 52 mm rather than 215 mm, about 24% of the prior value at equal differential thrust. New inertia and control-authority checks are essential.

More flow restrictions

Black-trim grilles, bends, walls and outlet guards affect installed performance. Catalog free-air thrust cannot establish the output of a complete underbody module.

At an assumed 1.3 kg and air density 1.225 kg/m³, isolated open-rotor momentum theory gives approximately 182 W ideal induced power, about 1.70 times the old disk-size comparison. This calculation does not model the proposed ducts, motor losses, ground effects or actual electrical power. It cannot predict endurance.

No Rev 04C flight simulation has passed. The earlier 60.2-second nominal hover, 17 vehicle scenarios and six supervisor integration cases belong to the external-arm model. They must not be presented as evidence that this car can fly.
Review archived external-arm evidence →
MASS / POWER / FUNCTION

Keep the targets.
Rebuild the budget.

1,300 g ceiling target

The previous 1,220 g allocation + 80 g reserve is historical. New ducts, inlet guards, mounts and motors have no verified mass allocation. We do not claim this layout meets the ceiling.

Battery remains open

4S 2,200 mAh is a reference candidate only. Motor voltage compatibility, pack dimensions, current, sag and cooling need new checks. Nominal capacity does not prove a 60-second hover.

Rear boost deferred

Assembly 08 remains an optional ground-only requirement. It has no resolved package or mass allowance in this study and is not shown as installed. Decorative rear openings are not propulsion evidence.

PART TRACEABILITY

Keep the history.
Do not disguise new parts.

All 45 historical IDs are preserved. External arm parts 04-01, 04-02, 04-03, 04-04 and 04-11 are retired from the current architecture, not renamed into ducts. Lift hardware must be reselected. New duct/plenum parts, cassette interfaces, black-trim inlet guards and outlet protection remain unassigned until the architecture is reviewed.

Open the 45-ID revision disposition
Historical part identity and current disposition — not a procurement BOM
IDHistorical identityRev 04C disposition
01-01White body shellRevalidate fit, mass and rating
01-02Canopy & window insertRevalidate fit, mass and rating
01-03Shell posts & isolatorsRevalidate fit, mass and rating
01-04Front & rear light insertsRevalidate fit, mass and rating
01-05Interface covers & bumpersRevalidate fit, mass and rating
02-01Main rails / deckRevalidate fit, mass and rating
02-02Crossmembers & spacersRevalidate fit, mass and rating
02-03Battery tray & strapsRevalidate fit, mass and rating
02-04Structural fasteners & insertsRevalidate fit, mass and rating
03-01Wheel hubsRevalidate fit, mass and rating
03-02TiresRevalidate fit, mass and rating
03-03Wheel bearings & axlesRevalidate fit, mass and rating
03-04Front knuckles & linksRevalidate fit, mass and rating
03-05Steering servoRevalidate fit, mass and rating
03-06Ground-drive motorRevalidate fit, mass and rating
03-07Ground-drive ESCRevalidate fit, mass and rating
03-08Rear reduction & differentialRevalidate fit, mass and rating
04-01Rigid arm tubesRetired from current architecture
04-02Root mounts & clampsRetired from current architecture
04-03Mechanical retention pinsRetired from current architecture
04-04Lock-state sensorsRetired from current architecture
04-05Motor mountsReselect or redesign
04-06Lift motorsReselect or redesign
04-07Lift ESCsReselect or redesign
04-08PropellersReselect or redesign
04-09Propeller retainersReselect or redesign
04-10Guard rings & supportsReselect or redesign
04-11Arm electrical connectorsRetired from current architecture
05-01Main battery packReference only
05-02Pack insulation & impact padsReference only
06-01Flight controllerRevalidate fit, mass and rating
06-02RC receiver & antennasRevalidate fit, mass and rating
06-03Downward optical-flow moduleRevalidate fit, mass and rating
06-04Downward rangefinderRevalidate fit, mass and rating
06-05Mode / ground controllerRevalidate fit, mass and rating
06-06Electronics mountsRevalidate fit, mass and rating
07-01Distribution & current sensingRevalidate fit, mass and rating
07-02Regulated avionics supplyRevalidate fit, mass and rating
07-03Branch wiring & connectorsRevalidate fit, mass and rating
07-04Isolation / protection hardwareRevalidate fit, mass and rating
07-05Signal harness & strain reliefRevalidate fit, mass and rating
08-01Rear EDF assemblyDeferred / not packaged
08-02Boost ESCDeferred / not packaged
08-03Inlet / outlet duct & mountDeferred / not packaged
08-04Inlet guard & retentionDeferred / not packaged

Do not order the old lift system for this layout. No manufacturing-ready exploded drawing is released.

One module.
Three comparisons.

A planned experiment to measure the cost of routing air through the body. Test records will be added after physical measurements.

01 · Open inlet

Establish the same motor, rotor, controller and outlet guard as a reference. Record thrust, loaded voltage, current, RPM and temperature.

02 · Add the duct

Fit the inlet grille and curved duct. Compare at matched RPM, and separately at matched electrical power. Report installed thrust relative to the open-inlet reference.

03 · Install beneath the body

Repeat at controlled ground clearances. Observe recirculation and the change in net vertical force. A single-module result must then be checked with all four modules operating.

Use the same calibrated rig and ambient conditions, repeat measurements, and report uncertainty. Log battery voltage sag and temperature throughout. No fixed duct-loss percentage or alternative takeoff weight is adopted before these measurements.

What will decide the next design?

Installed thrust and power, complete assembly mass, inlet pressure loss, ground-clearance sensitivity and control response. Compare measured total lift with measured vehicle weight and the control margin required by the flight model.

90 mm describes the current rotor envelope, not a selected commercial EDF. Smaller rotors and heavier vehicles both change disk loading and power demand. Neither change is an automatic solution.

NEXT VALIDATION GATES

Measure the module.
Then model the vehicle.

  1. Resolve 3D packaging. Motor stack, duct bends, steering sweep, suspension travel, battery space, frame load paths and service access.
  2. Bench-test the whole air path. Measure thrust, current, voltage, vibration and temperatures with actual inlet grille, duct and outlet guard. Compare against a free-inlet module.
  3. Characterize ground proximity. Check takeoff, exhaust recirculation and intake heating at controlled clearances in a protected rig.
  4. Close the mass and control budgets. Weigh assemblies; measure CG, inertia and thrust response. Rebuild flight simulation for the compact geometry.
  5. Earn flight claims. Validate mode transitions and fault handling before restrained checks and protected free hover.

Every dimensional and performance value on this page is a design input unless explicitly labeled otherwise.